Amada Machines

MARS

AUTOMATION

MARS(MATERIAL STORAGE AND RETRIEVAL SYSTEM)

Hitech-Gregfor’s FMS has been setup with six loading bays with three of them dedicated to keep the hungry machines fed. Two of the other three bays are currently being used as raw material loading bays for the FMS and the third one as a manual bay for removal of blanks that can feed the company’s other processing equipment. But in the future, more machines can be added as and when the company expands. MARS systems are custom-configured for each customer’s specific needs with future expansion in mind, taken into account.

The system starts off with raw material delivered on pallets to the appropriate loading bay and from then on automation takes over. In this case, 14 vertical sections with each section divided into 12 shelves. Each shelf is capable of holding two tons of material that is stored according to client preference and production.

BENDING MACHINES 1

HG 2204

220 TON 4 METRE PRESS BRAKE

 0.4MM TO 16MM

HG 1003 ATC(0.4MM-3MM)

100 TON 3 METRE PRESS BRAKE

WITH AUTOMATED TOOL SETUP

HG 1003 ATC 2(0.4MM-3MM)

100 TON 3 METRE PRESS BRAKE

WITH AUTOMATED TOOL SETUP

HD 1303(0.4MM-10MM)

130 TON 3 METRE PRESS BRAKE SETUP

FBD 1253(0.4MM TO 10MM)

125 TON 3 METRE PRESS BRAKE

FBD 1030(0.4MM – 10MM)

100 TON 3 METRE PRESS BRAKE

BENDING MACHINES 2

HRB 1003-1(0.4MM-6MM)

100 TON 3 METRE PRESS BRAKE

HRB 1003-2(0.4MM-6MM)

100 TON 3 METRE PRESS BRAKE SETUP

HRB 1003-3(0.4MM-6MM)

100 TON 3 METRE PRESS BRAKE

RG 100(0.4MM-5MM)

100 TON 3 METRE PRESS BRAKE

RG 35(0.4MM TO 10MM)

35 TON 1.2 METRE PRESS BRAKE

RG 35-2(0.4MM – 10MM)

35 TON 1.2 METRE PRESS BRAKE

BLANKING MACHINES

Acies 2512 t with TK part seperator (4kw c02 punch laser combination)

Connected to material storage system with automatic tool changer of over 300 tools, max-size material 3000 x 1500mm

FOL 3015 AJ (4kw fibre laser)

4kw fibre laser 0.4mm – 16mm connected to material storage system with a parts seperater for easy efficent offloading. Size material 3000 x 1500mm

FO 3015 MK2 (4KW CO2 LASER)

4KW C02 LASER 0.5MM-16MM SIZE MATERIAL 3000X1500MM

VENTIS AJ (4W FIBRE LASER

4KW CO2 LASER 0.5MM – 25MM

VIPROS 367 QUEEN(33 TON PUNCH)                                    

OVER 200 STANDARD TOOLS AND 100 SPECIAL TOOLS FOR PUNCHING

LC 2415 Alpha (2KW CO2 LASER

2KW CO2 LASER 0.5MM – 8MM

EP 2500 AL(AUTOMATIC PANEL BENDER)

The AMADA EP2500 AL is an automatic panel bender designed for high speed, efficiency, and versatility in bending sheet metal. It features a swivel folder for rotating blanks

  • Material Handling:

It can handle a wide range of material sizes and thicknesses(0.4MM-3MM), and features a dynamic loading device with suction cups that automatically adjust to part dimensions. 

  • Bending Range:

The machine can produce bends from 179° to 45° upwards and downwards, including hemming and radius bends. 

  • Servo Drive:

The servo drive system ensures high speed, precision, and 100% repeatability in bending operations. 

  • Programming:

The EP series features visual programming, allowing operators to intuitively program bending sequences by looking at images of the parts. 

  • Complex Shapes:

It can handle complex bend trajectories and is capable of producing a variety of shapes and assemblies.